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Help? designing a DIY loudspeaker

Markie Warkie

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"Warning ⚠ English is not my 1st Language AND I tend to be very OCD and verbose when writing.

Before I continue, after listening to a variety of speakers at my local audio shops, ranging from 1000 to 12000 euros, I have not yet found something that fully satisfies me. Out of all the speakers I heard, the Klipsch Forte 4s left an impression because I liked how 'fast' they sounded (transient response), they had a very interesting sound; however, they lacked bass (and had other weird characteristics). I could elaborate on this all day, but here's the TL;DR:

I want to design and build a 2 or 3-way speaker for both music and home theatre use (I know, pretty different applications). My room is 32m2 with a 3M tall ceiling (4.9m x 6.4m x 3m). I want to keep driver and crossover costs at a budget level, around 500~ euros per speaker, or around 1000 euros for a pair, not including cabinet costs.

After hours of obsessing and reading online, including a book I had at home about loudspeaker design, I came to a few design decisions:

1. MTM? (not 100% sure if needed in my case)
2. Closed OR passive radiator midsection
3. Passive radiator bass/sub 'tower'?
4. Analog Crossover (DSP is out of budget)
5. Good vertical and horizontal directivity
6. Fast transient response
7. Possibility for future Expansion (bass module?)

I chose the drivers below based on their characteristics, as well as simulations in Vituix Cad (although I'm not 100% sure about my accuracy), and insights from other people's posts and builds online, and in magazines like Klang+ton.

- Tweeter: SEAS Prestige 27TBCD/GB-DXT - H1499-06 (€99.95) x1
- Midrange/Woofer: SB Acoustics SB15NBAC30-8 (€79.95) x2
- Passive Radiator: SB Acoustics SB15SFCR-00 (€32.95) x2

The reasoning behind driver choice:

- I chose the DXT because I saw how well it performed in the R1 Directiva as well as DXT mon, DXT wave, and others, as well as tests by Heissmann Acoustics.
- The two SB15s have a nice flat response in a passive radiation enclosure that would make it easier to blend with the tweeter at a 2nd order crossover of 1.8KHz, as well as being a good budget driver.
- The two SB15FCRs should have enough surface area to dissipate the energy of the two 'mids,' as well as allow the group delay not to skyrocket.

Shortcomings/issues in my Thought:

- I'm trying to design a speaker and crossover without:
- Full FRD+ZMA files as well as directivity measurements.
- The actual response of the drivers with the baffle I designed and the box, so I know how to design the crossover.
- Am I expecting too much?
- No actual experience in the field of designing speakers aside from setting up and listening.
- Pretty low budget considering Directiva was 500 just for a woofer. :(
- Hyper obsessing on the project made me unsure about my decisions (ADHD + Autism is a pain).

Compromises willing to be made:

- Driver choices Mid/Woofer/PR
- Size, they could be big or small. WAF is not an issue.
- Low-end response, a 2-way with 2x5-inch can only do so much without extra reinforcement.

What are you asking from US? You might be asking:
- Help me with:
- Driver integration/Box
- Teach me new stuff because it's 100% inevitable that I'm gonna learn A LOT of new stuff from this post (thankfully)
- Crossover Design
- Baffle Size/Simulation
- Baffle Step
- Time Alignment T+M OR T+M+Future Basstower Or T+M+W

Inspirations for the project:

- DXT-Wave (Heissmann Acoustics)
- DXT-MON (Heissmann Acoustics)
- Directiva R1 (ASR + Rick Sykora)
- Nebular Monitor (Tony Gee humblehomemadehifi)
- NeXT-Monitor (Klang&ton)
- 8c (Dutch& Dutch)
- A700+A400 (Buchardt)

Thanks for taking the time to read my post. <3
 

fpitas

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Unless you really really really want to learn about speaker designing, I'd say just buy some. There's a lot of actual engineering.
 

fpitas

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And welcome to ASR!
 
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Markie Warkie

Markie Warkie

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this all started from an idea of using the Hivi 3.1kit + a speaker stand with Dual opposing subs now it's just spiralled out of control tbh im lost in the sea of confusion and options
 

fpitas

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It's a great hobby. But you'll invest a lot of time coming up to speed, and make at least several speakers that aren't very good before you hit your stride. A lot of pros began that way, so it's not hopeless.
 
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Markie Warkie

Markie Warkie

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my other reply is waiting for mod approval. so il just repost "Hey thanks for the reply I would like to learn tbh and I'm not really able to just buy due to the tight budget constraints closest thing i heard that i was happy were the rp8000MK2 and those are 2k over here (and even then were not 100% happy with em )"
 

fpitas

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Seldom is DIY economical in the long run. Take a look at that thread above, My experience with DIY.
 
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Markie Warkie

Markie Warkie

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Hoping someone has a DIY kit close to what im looking at (i did find 1 that is close the Klang and ton one but the driver they said they used is not the same as the model listed)
 

fpitas

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Another dirty secret of DIY is that driver manufacturers don't care at all about discontinuing or modifying drivers, without the notification they would give to a major manufacturer.
 
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Markie Warkie

Markie Warkie

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yikes so basically I'm fucked, I have a pair of old Pioneers that i gotta upgrade I cant enjoy music on them anymore
 

fpitas

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yikes so basically I'm fucked, I have a pair of old Pioneers that i gotta upgrade I cant enjoy music on them anymore
That is a good place to start. But you'll want a measurement setup if you want to design your own crossover.
 

fpitas

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And there will be math. You've been warned! :D
 

fpitas

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fpitas

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4. Analog Crossover (DSP is out of budget)
BTW...after about the tenth parts change, and you've got a substantial collection of coils and capacitors, that may not be so true anymore.
 
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Markie Warkie

Markie Warkie

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yeah I can get Dayton from sound imports this is sorta discouraging but I'm gonna try and not to let it take the fun? ouyt of it
 

fpitas

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Markie Warkie

Markie Warkie

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Not quite sure what next Rn i was thinking of swapping drivers ? im really not sure how to continew
 
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