@Bachemar
The countersunk screws is an update I am considering. But it does bring a cost increase (not huge) and I'd have to change the thickness of the aluminum.
I am a function over form person (if can have both, that's cool). But I am only willing to pay a little bit more for form. As to a gap, there is a perhaps a positive (which is not needed in this instance): potentially better initial cooling. On the other hand, in the longer run, there is more dust, pollen, etc that gets inside to hinder that better cooling.
I am ok with the solution of release the screws a bit.
I am also one that opens my cases (not on an actual schedule but probably at least every other year) and blows them out with one of those cannisters of pressurized air that is used for computers.
The air circulation part of my AC/Heat system is always on at a very low level of circulation in my home (the thermostat I use has a setting that automatically switches from heat to cool with a 3 degree F hysteresis). One of the reasons I have it setup this way is that 30 or more degrees of outdoor temperature swing is common here. The other reason is to continually run the air through the 24"X24" COLORFIL MERV 8 filter (Built for Pets and captures: DUST, POLLEN, DANDER, HAIR, ODOR) that is in the air before it flows through the system (and prevents it from just being redistributed in the house [my wife also has allergies, she has some sort of allergic reaction to 70% of everything that we have tested her for]{thank God not me}). In addition to that (if I am doing or having done) carpentry, paint or other particle &/or VOC laden work in the house, I use a Honeywell HPA3300B filtration system with the added activated carbon & zeolite Pre-Filter.
Now AMIRM knows how, between the way I keep things clean and the cleanliness that Peter at QuirkAudio does when I have him do work, my vintage gear is so clean when it arrives to be checked out by AMIRM.
This is a quote that AMIRM stated about one of my amplifiers:
"NAD 2200 Vintage Amplifier Review
The work that Peter has done is exemplary. The inside looks brand new! I have repaired hundreds of amplifiers but never seen one this clean! So not only have the inside components been updated/replaced, but a lot of care has gone to cosmetically clean the unit."
I try to have things that I send to Peter relatively clean for him. When I get them back, they will inevitably be even cleaner.
And then, I feel it is my duty to try to keep them as clean as possible, inside and out.
EJ