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Project Rectonics aka Kamu M1: Powered streaming speaker

KamuDesigns

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I was playing around with some Tectonic Audio Labs TEBM36S12-4/A that I ordered for a tws bt speaker pair and I noticed that these little drivers sound incredibly good when crossed over from 300-400hz. They have a unique characteristics that you forget you are listening to speakers and the music just is. They have definition, but they are not fatiguing even with poor masters. Even the reflected sound around my house is more pleasing and clean than with conventional speakers and I think that's because of the bmr's excellent polar response.

SInce I have another pair why not build a proper speaker with these right?

I also had 2 Reckhorn d165i subwoofers still unused so I took a quick look at the sensitivities and they were a match at 83db/w and both 4 ohm speakers.
Then I just had to open up vituixcad and see if they can be passively crossed over.
First I simulated them (1st picture)at 300hz 12db/o xover and it seemed nice so I ordered the parts from h3llsound since they had quite a lot of clearance items. 6.8mH and 120uF for woofer and 68uF and 3.3mH for bmr.

I am building these for fun and they'll be given away as a xmas present to a person who deffo needs some good speakers
1f603.png
so I also needed an amp for them.
The most important was convenience so I ended up with Arylic Up2Stream Plate amp.
It has streaming support, bt, aux, wifi, ethernet etc and A DSP!
With dsp I can only design the basic xo and leave bsc and other necessary corrections to the dsp.
Power was a bit on the low side for this particular build with 2x40w@4ohm, but that's good for some 93db and that's more than that person will ever use!

Since I was unpatient to hear these out, I took apart old chorus aw-10hqi kit speaker that was in my warehouse collecting dust.
I printed an adapter for the sub and a modified the cad model baffle to be wg for the bmr and also carry the bmr enclosure (Image4).
While in simulation all was fine and tandy I forgot to take into account that the bmr enclosure is quite small and it raises the fs. That alongside having a bmr driver that was not broken in caused a big hump at 250hz which was a bummer. Most of it went away with some excersice, but there definately still was a hump in the bmr at 250hz.
Fortunately and unfortunately the hump wasn't an issue in the repurposed enclosure. These Chrorus Speakers used a multi chamber enclosure in which the driver magnet actually plugs one of the divider walls. Changing the driver meant that the first segment now worked as a 270hz resonator attenuating all the frequencies around the upper limit of the woofer. Or at least that's my reasoning why the upper bass is attenuated...

So back to the drawing board:
Another version with 450hz 12db/o xo (image2).
The response is without bsc. Bsc is simulated with measured response in cabinet and with the wavequide. (image 3)

At first the waveguide was mostly cosmetic choise. I tried to simulate it in hornresp, but the results differed. There was a lot more amplitude gain. Fortunately the fundamental peak stayed in the target frequency so I just needed to change 1 resistor value.

The waveguide also got rid of the 5-7k dip and raised the +10k response by at least 15db. But hey that's good since it's easier to work with more than less.
I ordered new xo parts right away, finished the cad model (image 5). It's a 7L br tuned to 45hz since that worked quite well as a sub for small satellite speakers.

Currently printing the 1st enclosure from pla. The parts will be then sanded and the painted or vinyl wrapped.
Wooden side panels are to be made with a handheld router using flush trim bit and then 45 angle bit. End result should look something like image 6.
 

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KamuDesigns

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Measured response in the temporary enclosure with v1 330hz xo and bsc from dsp
 

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KamuDesigns

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Printing of the middle enclosures done. Not without fails so I had to buy one more roll of filament. The first 3 were printed with filament from anycubic which prints great and the last bottom part with clasohlson stuff that prints like a turd. Well I have to apply a metric ton of elbow grease next week
IMG_20221221_193957.jpg
 
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KamuDesigns

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Yet again project has been postponed due to tight work schedules .
Delivery times haven't been favourable either.

At least I went out and purchased wood for the side panels and some wax to finnish it with. Too bad that I do not have a chamfer bit large enough and there was none available to purchase in the city I live in nor in the neighbouring bigger city. So I'll have to source it on ebay etc and wait another week or two

At least I finally got the fans for my diy paintbox so I can at least finnish that and start painting the middle portions.
IMG_20230228_201738.jpg
 
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KamuDesigns

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Did the paintbox. I would have needed a bit more powerfull fans than these 140mm 2300rpm models, but it's good enough if I take it easy on the spraying.
Screenshot_2023-03-02-16-34-54-584-edit_com.miui.gallery.jpg
 
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carbidetooth

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Dang, I applaud your efforts! 3D printing is really fascinating to me. And the makeshift spray booth appears to be in your shower?!
 
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KamuDesigns

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Dang, I applaud your efforts! 3D printing is really fascinating to me. And the makeshift spray booth appears to be in your shower?!
Yeah it is our bathroom and thanks for thr compliments☺️

It's the only room with fan assisted evac so the whole appartment doesn't smell like spray after the deed.

I still need to get some masking plastic and painters tape to make absolutely sure that this speaker project will gain good enough WAF.
 
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KamuDesigns

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The large router chamfer bits arrived so it was time to whip out wood working gear.

First i cut out the panels to approximate size with a jigsaw, then I mounted them to the middle parts using custom mounts that fasten the panels to the enclosure from the inside.

First I put on 5 layers of masking tape on the enclosure to give me some extra material for sanding.
Then I used a bearing guided flush trim bit to make them exact. I

Then I routed the chamfers using that huge chamfer bit.
 

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badspeakerdesigner

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What an incredible build. I can't wait to see the final product.

This one really makes me feel like a caveman looking at my wood boxes. Perhaps I should work on my fusion360 skills for future stuff.
 
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KamuDesigns

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What an incredible build. I can't wait to see the final product.

This one really makes me feel like a caveman looking at my wood boxes. Perhaps I should work on my fusion360 skills for future stuff.
3d printing certaintly makes making odd shaped enclosures much easier. I can not even imagine doing this with kerfing and manually filing the wg

I'm just keeping my fingers crossed that I have the patience for properly finnishing these. I've been having pretty hard case ADD this winter so many things are alot harder than they should be
 
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KamuDesigns

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Dry fitting the side panels after surface finnish with osmo color wax.

Next step is priming and spray filler for the plastic parts.
IMG_20230319_163115~2.jpg
 
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KamuDesigns

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Tried the pro audio rough look surface finnish by spraying from 40cm away soon after the first coat. Worked out great!
 

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KamuDesigns

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Testing out the grille consept. I have some issues with glueing in the fabric, but I think it can be solved with pre stretching the fabric on to a frame and applying spray contact cement on to both plastic and fabric and applying thefabric on to grill whilst it is in that aforementioned pre streching rig.

Some dry fitting images
 

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KamuDesigns

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Crossovers now finnished.

Circuit board was hand milled with a dremel.
Holes were cut using the 3d printed mask/component carrier as a template.
Painters tape was apllied to solder points as a mask then whole thing was painted matte black, assembled and soldered
 

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