Hey can you tell what % distortion is audible. I am a high spl listener and the many many headphones I have heard sound very bad/harsh/(distorted?) to me when pushed to 90-95db and above. At 70-75db even cheap things sound good to me. What could be the reason? The only headphone that I remember not distorting at high spl was the Susvara. I didn’t measure its db but I confidently remember it was super loud. That headphone has magical clarity. Is it also born out in THD measurements? Comparatively two other headphones, one that gets a lot of praise Edition XS and one thats a classic HD650 really sound trash to me at any higher than moderate volume. I would stay away from calling these headphones good even or worth buying. Normal speakers are so much better and more enjoyable sounding louder cleanly and in a refined manner. It just doesn’t make any sense. Speakers cannot be always played loud because of disturbance to others, so we turn to headphones but if headphones distort at a perceived loudness lower than even speakers then those headphones are nothing but useless.
Edition XS is really really poor sounding harsh and edgy even at low volume. HD650 sounds refined upto a satisfactory point but push it and it quickly spits its dummy. HD800S was much much better but it too had its limit. Abyss Diana TC was garbage. Surprisingly Crinacle TruthEar Zero Red was quite refined too but it doesn’t have any midrange to be considered useful.
THD above 1% is shown to be audible in controlled situations; above 2-3% and it's audible in almost all situations. When it really starts to sound bad, you're probably at 10% or more.
NOTE: This is for THD only, not the oft-plotted THD+N. Both are useful measurements, but IMHO you need both to get a good assessment of the performance of a headphone, especially an active one.
Fit of over-ear headphones is quite problematic, especially if you have glasses. When we measure over-ear headphones (we do a lot of OEM development), we'll measure in 5 positions (headband rotation about the lateral axis) because people wear their headphones with the headband all the way from "on forehead" to "on top" to "down near the neck", and as you rotate the headband the clamping force changes the way the earpads engage around the ear.
We'll do 3 measurements at each position, removing the headphone all together, setting it down, and having someone else put it on - yes, 3 different people mount the headphone on the ear, in each position. So we can cover "range of use".
And then we repeat with thin frame glasses, and thick frame glasses.
We'll plot the entire dataset for each case (no glasses, thin frame glasses, thick frame glasses) at all positions, the full data set for each individual position, the average of each position, and the average of the entire dataset. So that way you can see what might be construed as "normal" (average), and also see the range of spread of seal based on rotation.
Not surprisingly, non-round earpads tend to have wider spread in these measurements, as they have the greatest variance in seal around the periphery of the earpad and thus are most prone to leaks. Leaks will dramatically change the bass reinforcement you have from your headphone, and can easily blow 10+ dB SPL out from the "ideal" situation of the headphone - and when you "crank it up" to compensate for the loss in output, you're adding 10+ dB more THD versus the sealed situation.
And remember: SPL is Sound
PRESSURE Level. It's a measure of the displacement of the transducer (or transducers) relative to the volume of space in which the pressure is received. A large, 90mm diaphragm only has to move 0.1mm to displace 6.4cc of air (a LOT when you think about the volume inside the earpad). A 40mm diaphragm has to move 5 TIMES as far to get the same pressure. And as any transducer guy will tell you - THD correlates pretty well with motion. The more your diaphragm moves, the more distortion tends to increase.
(What about IEMS! Well, for example ours is just 10mm in diameter and is quite linear to 0.2mm excursion, meaning it only displaces 0.16cc of air. But we're energizing just 1.2cc of air, so about an 7.5:1 ratio; that's on-par with a 90mm transducer and a typical 14mm thick over-ear circumaural pad).
Some 40-50mm transducers have zero linear travel, meaning with any measurable movement (as little as 0.1mm on the Klippel) you're already pushing 3-4% or more THD. They're relying upon tens of microns of motion to reach "acceptable" levels. And if you're playing per EN50332 (EU directive about how loud headphones can be), well, 100 dB for Bluetooth headphones is the limit and with a 40mm transducer in a smallish over-ear cavity, 20-30 microns of motion will get you 100 dB SPL. If you want more, though - you're SOL with that solution.