Back again, after a longer hiatus than I had anticipated. Getting the drilling done was easy enough, but I lost a lot of motivation afterwards and just didn't feel like working on it. Fast forward to today and I'm only a few steps away from the testing stage.
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Me and my uncle got the plates all drilled out. It's not quite perfect, but it's good enough for DIY. We accidentally went one size too large on the stepped bit for the headphone jack, but it didn't turn out to be a big deal.
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At first, attacking the shielding to separate it was a real chore. I didn't understand quite how to do it and started with a flat-head screwdriver, as I has seen others do. Turns out the tip of an old multi-meter probe was a far better tool. You can actually unravel them if you take it in steps and have a precise tool.
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After soldering both the signal wire and the shield, I heat-shrunk them all closed and did the other side in red.
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I continued the process for the headphone jack.
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I asked in the official WHAMMY forums on diyAudio and was told that the capacitor that is shunted from the RCAs to ground is a non-critical value, so I used an old one, which had previously turned out to be too big for one of my other projects. I'm hoping I won't have any issues.
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Creating the threads with these screws turned out to be a much bigger chore than I had anticipated. The screws themselves kept wanting to strip and the aluminum on this panel proved to be far more formidable that it first appeared, making turns difficult.
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In order to fit everything and have it away from the transformer on the PCB, we had to stack the RCAs like this in order to have the IEC Inlet in an appropriate position.
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Back panel complete.
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Had to widen the screw holes on the front panel headphone jack and use a nut on the inside in order get it straight. Unfortunately, the initial measurements were slightly crooked, so it required tweaking.
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...and that's it for now. Next time I will probably finish. I'm going to include some thermal shots of the amp in action after it has warmed up (providing it works, of course), so that should be interesting.