In studio use, TRS balanced jacks are really widespread alongside XLR microphone cables. What "significantly poorer contact" are you talking about...
But the contact quality thing is probably a myth. Both TRS and XLR are just metal touching metal.
Over 30 years of experience with stage technicians and studio technicians. Talk to a stage technician about which plug connections cause the most problems. For every 100 problems with a jack there is one with XLR, if at all.
In addition, jack plugs are much more susceptible to contamination such as sweat, grease/oil, etc. and are subject to greater wear (the leaf spring contacts of the sockets are literally ground off every time they are plugged in and lose their coating)
But this is not a new topic. The problems and disadvantages of the jack connection were already known in the professional field in the 80s and 90s. Where the jack wasn't enough, XLR was used, which at the time was definitely a question of cost.
It was often measured back then, but it's old hat.
The problem simply lies in the simple construction of the jack plugs/sockets.
The XLR plugs have an approx. 1 cm long socket and plug for each plug contact, which contact each other all around and over the entire length. The same principle can be found e.g. with Lemo laboratory plugs.
Depending on the socket, contact is made with the jack plugs on one or two sides via a plate (leaf spring). This metal sheet is bent in such a way that it only has a small contact area.
So you only have a small folded piece of sheet metal that rests on a very small spot on a pin.
The purpose of this plug connection is the same, which leads to an inferior contact quality. This plug-in connection was developed with the aim of being inexpensive, safe contacting and easy to use. This small contact surface (in reality often far below 1mm², especially due to cheap production and large tolerances) in connection with the high contact pressure, you get a secure contact (high contact pressure per mm²), but with the loss of good contact quality.
Contact pressure and contact area vary from contact to contact, even with the same socket, and change over time due to decreasing contact pressure, wear and tear and dirt.
Even a slight pull from the cable to the plug changes the contact resistance at the individual contacts, and of course not evenly.
Sometimes you even hear volume differences L/R with the headphones, or changes when you turn the plug a little.
But you can't lump everything together here and of course most of the jack plug connections work inconspicuously.
Jack plugs come from a time when all other connectors were x times more expensive and in the stage and studio area you usually needed a few hundred of them.
Today, XLR connectors are cheaper than jack connectors.
But let's be honest, most people go to great lengths here and the devices with headphones cost a few hundred to well over a thousand euros. Good, gold-plated XLR plugs and sockets cost between 0.80 cents and around €5.00.
Then why use such an antediluvian plug contact as a jack plug?
Or does anyone think that XLR is not the better connector contact?
But that was enough OT in the SP400 thread from me (luckily the SP400 has a jack and XLR ;o).