My speakers are officially done. Dampening material is 1" Denim Insulation from PE. Seems hard to track down a good thick material that you can just throw in so I didn't mind the high cost. Very nice stuff, honestly if you're going to put the effort into building a speaker might as well go all out. Not sure how much is ideal for a PR box but I just lined the walls and put a chunk in the middle.
As for the passive radiator tuning, I saw one user settle on 16 grams and vcad shows that be being fine. I said why not go higher and added 20g to my PR's. Should make the tuning around 41-43hz. I measured in room with and without the added weight and it looked pretty much identical so who knows if it helped the low end. Sounds like it helped a little.
Subjectively it's hard to comment on the speakers, not because I don't think they're great but because I currently use them on stands on a desk and I really hate desk reflections, just ruins speakers for me. I have other stands I will try but that requires moving a lot around in the room. I'm facing the long wall as well so not a great setup.
With that said I find the driver integration to be superb. The tiny vertical lobes are basically inaudible, sounds about as coherent as I think one could get a passive two way. Drivers were all really well matched, final imp and FR are nearly identical. I feel the woofer is a bit lacking in oomph but maybe my expectations are too high for the driver size. I usually add a 3db low shelf at 300hz with my speakers and I did the same with the Mechano23 so maybe I just like some more bass and lower mids. For my listening distance and volume the woofer doesn't seem to care about the additional gain. I feel with that added low shelf the speaker is tonally correct and I found the imaging to be great and engaging, pretty addicting speaker to listen to. The closeely matched drivers helps a lot to establish a strong center. Oh and the Midrange is great, smooth DI through a region that is normally not great makes the mid range crystal clear.
First time using a PR, honestly hard to say if I prefer to a port. I'd like to think the mid range around 700-1000hz sounds cleaner and I'd feel confident attributing that to a lack of port resonances. Definitely noticable if you're playing piano through them. I did setup them one time in front of my keyboard and they sounded impressively convincing for that use. As for the the low end I don't know, it's there but it feels a bit subdued. EQ kind of brings it back but it still feels lacking. At times it feels like the impact of the bass is fine but the sustain of bass notes is poor.
I may build some bass module stands and use them in a 3 way system which kind of defeats the point of the PR but oh well. If I were to make them again I'd build them sealed and save some money on the PR's and just add some subs. I think they accomplish their goal for me, which was a passive near field speaker that was neutral with good DI and klippel verified performance. I like building speakers but not a big fan of the analysis and design phase. If I would change anything I'd probably try and use some super high xmax woofer like a dayton epique so people like myself with big amps could get more punch and sub bass and not care about the sensitvity loss. I'm just so used to speakers that tend to start rolling off at around 30hz so my only con with the mechnao23 is the low end. But yeah it's a good neutral speaker with good DI, what is there to say. If you're in the market for a good bookshelf design just make these, probably better than most other stuff out there. I hope to move things around and get them placed better and return with my impressions.