I have finally gotten a replacement unit!
A couple of weeks ago Kali support got in touch with me with an update that a new unit is heading my way. Moreover, they mentioned that the problem has been resolved in the new batch of units and that the noise artifact I complained about is 8dB lower than before.
Upon receiving the replacement unit I ran measurements to verify the fix and indeed, the noise artifact is lower by about 8dB. This is noticeably better than before, but still just about audible at my MLP (3m away).
Another significant difference I see from the measurements is that the signal/noise gating behavior (demonstrated in the YT video earlier in this thread) occurs at a lower level than previously (~10dB). This is also good, but I hoped for the gating to disappear completely.
Moreover, it looks like the replacement unit has a lower THD. It also has a better in-room bass extension. I don't quite know what to make of this last result...
All in all, I am not fully satisfied with the replacement but I will keep it as is.
This is my third unit, so I've had enough of this fight. It is a shame that I cannot use the external crossover mode. Even with the fixed 80Hz crossover, though, the addition of a sub to my KEF LS50s has hugely improved my enjoyment of music. I will never go back to a sub-less setup.
