It's not a real midrange driver unless it can sustain 1 kHz at 115 dB at 3 m for 100h.
If you are looking for a good way to irrevocably damage your hearing.
In my experience, the surface of the membrane simply can not be replaced by anything.
I'm not sure what you are getting at. Surface area? It really comes down to the frequency range over which the driver is going to be used and the maximum SPL needed.
I hardly ever play SPL higher than the low 80's, with some uncompressed music maxing out around 98dB with instantaneous peaks. A properly designed 4" midrange operating above 300Hz or 400Hz should have no problem doing that.
The LS60 crosses the midrange over at 340Hz. At 86dB the THD is below -42dB (0.8%). Even at 96dB the THD of the midrange is close to -36dB (1.6%) or lower.
On the other hand, my Elac UBR62 speakers are designed with the 4" midrange of the concentric driver being pushed down to 220Hz or so. It has relatively high THD below 400Hz. I removed the passive crossovers and now actively cross them over at 400Hz, which dropped the THD down quite a bit. They sound much better now, at least to me.
Generally speaking, the larger the midrange, the lower you need to crossover the tweeter if you want to maintain good dispersion characteristics - they start to beam. You can use a paper cone material, which tends to flex allowing the effective diameter to decrease as the frequency increases, which is why I think the MoFi Sourcepoint speakers use paper drivers - large effective diameter for the bass frequencies and smaller effective diameter in the upper midrange. But, there always is a tradeoff, in that case the tradeoff being higher THD and MD than, for example, the higher end KEF speakers.