but one needs to know exactly how many volts you will dumping into system to set the limiters and subsonic filters optimally.
Will your design incorporate a known amplifier?
Or just the active equalisation part?
Sure, it would be optimal to control the filter in real time via permanent voltage monitoring.
The not so good solution is to use a "fixed" subsonic filter. This is in any case much better than to use none, if you want to hear louder.
In
Post#576 the simulation with a subsonic filter with BU2@30Hz at 97dB sound pressure level in the free field shows that the excursion of driver and PR just leaves the range of linear excursion - without really worsening the low frequency reproduction.
For comparison, let's see what theoretically happens if you set the sound pressure level in the low frequencies to only 93dB instead of 97dB without the subsonic filter.
Simulated FR and excursion of the Directiva LS at 93dB (free field, 4pi - see brown curve) without protection high pass filter:

Below 25Hz the woofer clearly leaves the linear excursion range and if the music signal still contains frequencies below 20Hz (which happens with electronic music and film), then there is already the danger that the voice coil hits the back plate.
The subsonic filter was chosen by me for the example in Post#576 in such a way that the low frequency potential of the Directiva is almost not limited, but the possible sound pressure level is significantly increased and the group delay is not increased too much.
Directiva FR with subsonic filter BU2@30Hz and without filter.
If you are willing to accept a little more group delay, you can protect the Purifi woofer much better, so that if the sound pressure level is too high, it is very likely that only the PR will have problems.
If a fourth-order high-pass filter is set, the sound pressure level in the range around 50Hz is even slightly increased compared to the "normal" version, with significantly less excursion of the woofer.
There are an "infinite" number of ways to customize it.
When
@Rick Sykora has created a first final version, the whole VCAD project will be made available here in the forum and everybody can simulate for himself how and where one sets filters or not.
The VCAD project contains
@amirm's NFS measurements of the individual drivers and probably a few examples of possible active crossover tuning.
This opens up the possibility of crossover tuning for everyone with a professional level dataset.
Later, there will also be impedance measurements of the individual drivers, which will then enable a passive version.
UPDATE: However, it should be noted that 93dB@1m sound pressure level at 50Hz when using two speakers and some reinforcement from the listening room's boundary surfaces, is already quite loud.
will the design have different amounts of baffle step compensation or settings for different placement options?
With the published VCAD project it is easily possible to make reliable individual adjustments.
I would love if the design was adapted so the hypex fusion plate amps are used as an all-in-one solution.
Should be able to make this happen as @ctrl has experience with the Fusion amps.
VCAD's simulations for the FusionAmp modules are pretty good. It should be no problem to transfer a crossover version for the miniDSP to the FusionAmp DSP.