I currently have lx minis in 5.2.4 with 2 hsu sealed subs. They are amazing for what they are and i love how they sound eqd, but they are a bottleneck in my system when it comes to dynamics. That full range driver is a design flaw in my opinion (if one plans to use these at higher spl levels) Placement is not esthetically ideal and cats like to mess with them, it's time for them to go. They would free up minidsp for adding 2 more subs to the system and 2 hypex 252 amps.
I want to buid hivi's mod 4, and I had questions about port and speaker placement. Since I don't need bass extention, and I plan on placing them with the rear really close to the front wall, can I just plug the port (and with what?) without negatively impacting original sound quality? Has anyone done this and measure them? Or should I just build sealed cabinet to begin with? Any obvious benefits (or drawbacks) of one over the other? From my very limited experience, sealed brings less extention but more power handling (which is exactly what I shoot for). Also, this would be the closest to the wall i have ever placed the speakers, I don't exactly know what to expect from this specific design. I have lx minis around 3' out.
Crossover would be handled by audissey xt32, not sure which filters they use but I have had good results so far with it, especially with multiple subs. What I gathered from
@ROOSKIE is that pading would not be necessary if sealed, and I could still cross them around 80-100? You mention "in case of resonances", I have some leftover dynamat, I could line walls with it and wrap the outside of the port in it, would that in theory make this build even less resonant? Or do some other thin dense material?
What about powering them? I have hypex 252 and icepower 125 available. Some of dayton components have <200w rating, on paper it looks like I should stick with 125 to be on the safe side, but Is that a concern in real life? I just occasionally, and for short time, crank this up to 85 on my denon but with lxminis struggling with electronic music I tend to back down quickly. I don't really understand how power handling works after drivers are hooked up to the crossover and all is one unit and what is the limit of this speakler. Can I use 20awg inductor safely instead of 18? I could get larger inductor but I am worried if it wouldn't fit on the board, if someone could chime in on this that would be awesome. PE has only 20 and 14awg inductors, I have no clue if these could easily replace 18awg and be mounted on the board without any hassle.
I would like to buy you a beer
@Mudjock I have a huge respect for the work you do, do you have a paypal maybe?
Thanks to everyone who contributerd to this build.
Howdy. The 'port resonances' I was referring to are not related to physical vibration of the port or cabinet, the Dynamat is not needed nor will it help. When you tune the box+port it does leak other frequencies for various reasons and it will have standing waves that develop in the port(port pipe resonances) and they can create strong audible impact. Also the port will chuff when it gets over loaded and the slug of air in the port is moving excessively fast.
Since you have subs there is no need for the HiVis to play deep bass. There is no replacement for displacement with bass. High pass them some where between 60-120hrz depending on room, SPL needs and other factors.
Yes, in general a sealed box will have notably less bass efficiency & extension(how much less depends on several factors, especially box size & driver parameters such as QTS) as the port is what is providing nearly all the bass at and near the port tuning frequency. This HiVi box/port combo is currently tuned around 45hrz.
You can plug the port fully and it will not in any way negatively affect the sound in the ranges above bass and lower mid bass. It will of course cause the speaker to have considerably less bass on its own so obviously only use them this way with subs.
Plugging the port would block any midrange port leakages and quell any pipe resonances that a speaker has though I don't think this particular speaker suffers notably from that. Plugging the port does guarantee no port chuffing from overloaded ports, but the ports are extremely unlikely to chuff/overload in the 1st place when the speaker is high passed.
To be clear blocking the port while keeping the driver's box the same size is not what will increase power handling. What will is electronically high passing it around the range described in my previous posts. That will notably increase over-all power handling as it will not be asked to play bass and generate the large cone movements required by a 6" driver to do so. It should also offer a cleaner sound in general from the woofer. The average cone motion will be greatly reduced and it will suffer less from distortion artifacts. (Lower HD, IMD, ect)
If you do want to dig in and modify stuff & plan to listen very loudly and/or in a large space and truly need the highest power handling then you have two options to gain a bit more SPL.
Both options will only make sense in situations where subwoofers are being used & both options are extra work and complexity. While they will add a bit of ultimate max SPL and reduce multitone distortions even more, it is not going to be a lot of meaningful gain. Still maybe worth it at the extreme to gain a couple db of maximum output.
1. build smaller sealed enclosures or modify/make the existing cabinets smaller. Keep the front dimension exactly the same and adjust only the cabinet depth.
This will allow for some extra increased power handling due to the higher control over the woofer the smaller box will provide. In a sealed box woofers have higher power handling when the box is made smaller. Extension and efficiency in the bass will be reduced further in a smaller box, this is not an issue in your case as you are not looking for extension from the HiVis due to the subs doing that part.
The other benefit would be smaller speaker units to place in your space. Making the box about 1/2 the size will increase over-all power handing and thus maximum clean output above 100hrz for a pair by a few db.
Keep in mind in a 0.35cuft small sealed box it even before setting a high pass crossover it will already be about -6db down by 80hrz vs the ported systems response. Adjust your crossover settings to the sub and monitor as needed to get a good acoustic blending.
2. A weird not straightforward option using the existing box as is, you could shorten the port to retune them to 70-80hrz. (buy a 2nd sets of ports and you can simply interchange them if times and use case change in the future)this will shift the area of maximum power handling and lowest cone excursion to the lower midbass. The speaker will handle substantially more power between 65-150hrz this way. There will initially be a big mid-bass peak but your DSP and crossover settings will tame that. Really once tamed the bass peak becomes a huge increase in efficiency. You must always use a proper high-pass with this new tuning or you could easily overdrive the speakers if you were to feed them high levels of power in the region below mid-bass. Retuned like this with a high pass the speakers can output more mid-bass before hitting distortion limits. At least the woofers will, the mids and tweeters still have whatever there SPL limits are so don't go crazy on the dial. It should be possible to gain a handful of db on the maximum output side.
Again, neither option above will gain you that much over simply plugging the ports and high passing the existing system. They are available if you want to deep DIY something & tailor your system to play as loud as it can.
Most folks should just plug the ports completely sealed or not even install them and just close up the box for use with subs crossed between 60-100hrz.
Have a look at the impedance graph
The red line has two peaks in the bass with a dip between them. The dip is the frequency the port is tuned to. This box/port combo in its OEM designed state is tuned between 45-50hrz. At the port tuning frequency the woofer is almost motionless and the port is providing nearly all output. Here is where the a ported speaker driver can handle the most power in the bass region. After the tuning frequency a typical ported systems bass response rapidly falls off.
The two impedance peaks are where the driver is moving the most with little to no contribution from the port and can handle the least amount of power. At and below the peak on the left the ported design becomes unloaded and below that point the woofer can handle almost no power and provide no real meaningful clean output.
A sealed box or free air system will have one impedance peak and that peak is where the system is 'tuned', and the woofer can handle the least power for a given output generally after this point bass falls off notably but far more gradually vs ported and the box typically maintains enough control over the woofer that you can still drive it fairly hard.
The red line has two peaks in the bass with a dip between them. The dip is the frequency the port is tuned to. This box/port combo in its OEM designed state is tuned between 45-50hrz. At the port tuning frequency the woofer is almost motionless and the port is providing nearly all output. Here is where the a ported speaker driver can handle the most power in the bass region. After the tuning frequency a typical ported systems bass response rapidly falls off.
The two impedance peaks are where the driver is moving the most with little to no contribution from the port and can handle the least amount of power. At and below the peak on the left the ported design becomes unloaded and below that point the woofer can handle almost no power and provide no real meaningful clean output.
A sealed box or free air system will have one impedance peak and that is also where the point where the system is 'tuned', generally after this point bass falls off notably but more gradually vs ported.
My advice would be to build the box with the port as designed. If you want to then experiment plugging the port it's easy enough to do. I would use something that allows for air flow. Open cell foam or even a rolled sock will do. A solid plugged port restricted cone movement. I didn't like the result. Experiment is key.
The box is well built and using the supplied foam is advised. Using the thin Dynamat on the interior walls should be a positive addition. I glued another layer on the exterior of the box. Adding both mass and ridigidty. I used 5/8" pre-finished plywood glued to the outside MDF. The pre-finished flooring yielded a professional appearance as well. It seems the finishing process is a weak point for most builders and the speaker ends up looking home made, simple, sharp edged box. Appearance does nothing for sound quality but the additional thickness and mass does. So it killed two birds with one stone. (look at photo on post #395) Notice also the front edge is rounded.
Good luck and have fun. The end result is worth the effort!
If using a subwoofer to handle bass.
Plugging the port is specifically to stop the ports air flow and seal the enclosure.
This is done to intentionally restrict the cones movement. The subwoofer is going to be the cone moving all that bass air.
Adding 5/8 inches to each side and over an inch in all to the width and height of the front baffle is not advised as the crossover values should now be adjusted slightly for the new dimensions of the face. You have very likely reduced the overall objective metrics with any notable extra width and height . Hard to say, I do not advise others make this change.
Dynamat. The box doesn't have strong resonance issues. That said I usually use
https://www.parts-express.com/Sonic...ing-Material-w-PSA-18-x-24-260-535?quantity=1
This is damping and foam in one product
Adding mass and thickness do not always add up as expected. More is not always better. Generally from the tests I have seen using a variety of materials in a 'sandwich' is a great option along with bracing that follows sound energy distribution/placement principles. Curved inner cabinet walls being typically the best.