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Cost of DIY

What are hobby tools, scissors and a chisel? You do need a circular saw (or hand saw) a router, a drill, a screwdriver, and probably some clamps.
Out of curiosity, did you ever try to cut a cabinet using a hand saw? For a decent, precise cabinet parts, you need a fairly large, stable table saw that can support the size of the initial MDF blank. If you live in an apartment, that is a no go. Possibly, there is a secret how to do it, that I am unaware of.
 
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Out of curiosity, did you ever try to cut a cabinet using a hand saw?
No, but there are a lot of things in the world that I haven't tried that are possible.
For a decent, precise cabinet parts, you need a fairly large, stable table saw that can support the size of the initial MDF blank. If you live in an apartment, that is a no go.
I used a DeWalt contractors saw for at least 8 years and this was never a problem. I can get boards ripped to manageable sizes at Lowe's or Home Depot. I upgraded to a large Shop Fox cabinet saw last year though.

Possibly, there is a secret how to do it, that I am unaware of.
Yes. People who don't have the resources or space for a table saw know the secrets. DIY track saws with a cheap circular saw. Miter boxes. Etc. The secrets are on woodworking forums (and YouTube), not audio forums though.

But I have been consistent about needing the right tools. I can't think of any hobby/venture that is going to turn out well if you don't have reasonably good tools.
 
Just a few thoughts on building speaker cabinets...

You do need to have competent woodworking skills. But you don't need to be a Norm Abram - speaker cabinets can be very straightforward compared to fine furniture. You also need the right tools, and the space to do it - I do bigger woodworking jobs out in the garden, because I don't have a workshop with dust extraction.

Table saw? Nope. A hand-held circular saw, plus a solid working surface and a straight guide is more than adequate. A tracksaw is perhaps ideal, but tracks/guides are easy enough for a competent woodworker to make from plywood. A table saw can be helpful for sure - but I've never had more than a portable contractor saw.

Something like a Black & Decker Workmate does the job as a work surface - ideally one of the bigger and sturdier models. A hobby woodworker may already have one.

For chamfering, edging, rounding, hole-cutting... a drill plus a handheld router and a small number of bits will do the job. A jigsaw is helpful for making initial rough holes. Gluing and screwing - glue and drill/driver, plus clamps, pretty obviously.

Veneering? It's not necessary, and there are plenty of alternative ways to finish cabinets. But veneering shouldn't really need any extra tools, just maybe weights and clamps, if you have the skill.

As for clamps, I have some Irwin Quick-Grip ones which are inexpensive and perfectly adequate. (I have all sorts of other clamps too, but the Irwin ones are fine.)

So yes, building cabinets is definitely feasible for someone with the skills, tools and space. But I really don't think it's a good idea if you don't have the skills, and very expensive if you have to buy the tools.

In a New York apartment? Probably not. But even there, assembling a pre-cut cabinet kit should be doable with relatively few tools and a kitchen table.
 
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Out of curiosity, did you ever try to cut a cabinet using a hand saw
I haven't, but people were producing fine furniture that way for hundreds of years before power tools were invented. (And I could actually do it if I had the time - I have all the old-timey saws, planes, chisels, etc, that I'd need, and the ability to use them.)

PS: I'd recommend anyone interested in mastering hand-tool woodworking to check out Rex Krueger and James Wright on YT.
 
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Oh, and on the hourly value of our time...

If you see building speakers as a chore, and only do it to try to save money, then yes that can be a valid consideration. What else could you otherwise do with the time, and what are you sacrificing to do the job? Those can be important questions.

But I love doing woodwork, and it's one of the "otherwise" things I'd prefer to be doing when I'm busy in my paid job. Doing woodwork is not a labor cost for me, it's a bonus and a pleasure.
 
Doing woodwork is not a labor cost for me, it's a bonus and a pleasure.
Now add hours of messing about in Vcad and the intoxicating smell of flux and you have the full package! :-)
 
DIY speakers is a money pit that I will gladly feed. Picking up the skills/tools to be able to house repairs and remodeling yourself is where the real gold is at.
 
Thank you guys for taking the time to explain how it is being done. I mentioned reliable cutting service in my original post, for the simple reason that using any of the power tools in our apartment would result in an immediate eviction both from the building manager and my wife.
 
If I'm making relatively small speakers (up to 30" high) all cuts likely made on table saw. I tend to make giant ones so most of these cuts done with circular saw and you do develop a skill for this.

Take a 2 way Devore O96 speaker pair for example as diy project can save umpteen bucks and have something that closely resembles it in appearance, potentially better can use higher quality drivers and still save thousands. Now can you beat the trial and error completed for final sound that Mr Devore did? That's the hardest part imo but is definitely possible.
 
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