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Class D amp long term reliability

No
- PCB flexing seemed resolved on the sample I had in hand
- out of this there was no "design concern" identified
These modules are mainly designed for plate amps applications. Slapping them at the bottom of small boxes without consideration for thermals is a receipt for problems.
Where are the reports of bad reliability for the NAD M10 that sold by thousands and use the NC252MP?
If I read up correctly, its Hypex themselves that adapted their technology to work in power amps - so its not that the modules being used are not meant to be used in power amps. But you're suggesting that the handful of independent manufacturers offering the affordable builds are probably responsible for the failures due to the cases they are using and the module itself is not at the heart of the problem?

Surely the easy solution would be to take these considerations and data into account and offer more appropriate boxes?
Keen to hear what @Apollon Audio @Buckeye Amps @Tone and any others take on this.
 
If I read up correctly, its Hypex themselves that adapted their technology to work in power amps - so its not that the modules being used are not meant to be used in power amps.
Hypex are selling amplifier boards. In the case of the NCxxxMP, an amplifier board that they designed with their plate amps in mind. Their customers are using these modules for whatever they like.
But you're suggesting that the handful of independent manufacturers offering the affordable builds are probably responsible for the failures due to the cases they are using and the module itself is not at the heart of the problem?
I am telling that there are manufacturers selling amplifiers using these modules by thousands that do not have reliability issues. Anything else is your interpretation, including the association with higher retail cost ;)
 
I am telling that there are manufacturers selling amplifiers using these modules by thousands that do not have reliability issues. Anything else is your interpretation, including the association with higher retail cost ;)
I agree with this, Hypex modules are reliable when implemented correctly.
Class D has similar idle losses to class A/B but are far more efficient at high output.

The misunderstanding of adequate cooling (especially convection) of Hypex class D leads to bad practises for inappropriate boxes by vendors and customers placing them in enclosed spaces, especially when a fair percentage of heat is produced by components not attached to the cooling plate, eg output chokes.

Tony
 
@Decisionmaker have you read the other threads here?

Seems way too early to judge the NCx252MP objectively.
 
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I still have many early implementations of Hypex modules that are still working fine. Including the very first Nord One NC502MP prototype given to me by the boss.

I haven't read this thread except this page but can see the title.

I'll catch up and see if I've misunderstood..

:)
 
Firstly the 'poor soldering' shown by restorer John is actually where component legs were soldered from the underside, what you see in his picture is 'blow through', if that's a term.

The fault is from misuse in my humble opinion.

Thermal coupling of devices to heatplate 'issue' is also an opinion.

If these boards were unreliable under proper use we would know.
 
@Decisionmaker have you read the other threads here?

Seems way too early to judge the NCx252MP objectively.
Indeed, the NCx252MP has literally just come out. But, from the information I've found, there are no changes to the product to resolve the issues that have been coming up regularly with the previous version, though I understand that that there is debate t on whether those problems are down to the module or the way the amps incorporating it are being built...or even customer usage.
 
This is an amplifier board from my active speakers built 2019, working perfectly.
The views show clean soldering underside of board even if look dodgy from above, similar pcb distortion at the other end (primary side but transistors well clamped underneath) to where fault happened, output device failure, where board is flat.

We stopped selling amplifiers from a certain other supplier because we had reliability issues with boards.
 

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Indeed, the NCx252MP has literally just come out. But, from the information I've found, there are no changes to the product to resolve the issues that have been coming up regularly with the previous version, though I understand that that there is debate t on whether those problems are down to the module or the way the amps incorporating it are being built...or even customer usage.
@boXem commented on the PCB flexing, which would indicate a change being made...
 
Indeed, the NCx252MP has literally just come out. But, from the information I've found, there are no changes to the product to resolve the issues that have been coming up regularly with the previous version, though I understand that that there is debate t on whether those problems are down to the module or the way the amps incorporating it are being built...or even customer usage.

You summed up the status well enough that I merged on the other thread that has discussed this topic ad nauseum.

There is a lot of speculation, but only Hypex knows their failure rates and has not made a public statement. Realistically, the module is a great value and has been around for years. Take that popularity and, combined with some questionable amp builds, nobody should be surprised there are more reports than for other comparable modules. There may be some debate over one or more causes, but the math is undeniable. As long as the installed base is high, there is bound to be some failures and so more reports than some product X (that has not sold in high volumes) with a comparable failure rate.

I have not heard a single report of a major amp supplier dropping their NC252MP offering due to high failure rates. This forum is focused on objective technical analysis; objective technical speculation should always come with caveats.
 
You summed up the status well enough that I merged on the other thread that has discussed this topic ad nauseum.

There is a lot of speculation, but only Hypex knows their failure rates and has not made a public statement. Realistically, the module is a great value and has been around for years. Take that popularity and, combined with some questionable amp builds, nobody should be surprised there are more reports than for other comparable modules. There may be some debate over one or more causes, but the math is undeniable. As long as the installed base is high, there is bound to be some failures and so more reports than some product X (that has not sold in high volumes) with a comparable failure rate.

I have not heard a single report of a major amp supplier dropping their NC252MP offering due to high failure rates. This forum is focused on objective technical analysis; objective technical speculation should always come with caveats.
I guess it would be interesting to hear from the handful of manufacturers that are active on this forum, explaining how their NC252/NCx252 amps address the cooling needs and avoid being one of the 'questionable builds'. Whether justified or not, anyone researching this product will surely have doubts on the long term reliability based on the reports, so it may be worthwhile companies highlighting on their websites how their build deals with the potential issues.

I do find it interesting that @Apollon Audio - that has enjoyed some of the best reviews on this site and offers what appears to be a premium product, voluntarily admitted high failure rates in their build.
It is interesting that Hypex themselves have not addressed these issues, shared data or even officially declared the apparent improvement to the PCB flexing in the new model - which would be an indication that there was an issue with the previous version.
 
I guess it would be interesting to hear from the handful of manufacturers that are active on this forum, explaining how their NC252/NCx252 amps address the cooling needs and avoid being one of the 'questionable builds'. Whether justified or not, anyone researching this product will surely have doubts on the long term reliability based on the reports, so it may be worthwhile companies highlighting on their websites how their build deals with the potential issues.

I do find it interesting that @Apollon Audio - that has enjoyed some of the best reviews on this site and offers what appears to be a premium product, voluntarily admitted high failure rates in their build.
It is interesting that Hypex themselves have not addressed these issues, shared data or even officially declared the apparent improvement to the PCB flexing in the new model - which would be an indication that there was an issue with the previous version.
I, too, shared our failure rate numbers in a previous thread. Nothing extraordinary.
 
Three Hypex suppliers responded already but would not expect them to be any more open than Hypex has been. If there was a major issue, there would be action. As there is no apparent major issue, expect no response. Even a denial would just result in speculative claims of hiding information. When other major audio companies start publishing reliability data, is fair to expect Hypex or others to do so.

Apollon is welcome to comment further, but as I stated, they are included in those still offering a NC252MP-based amplifier.

Actions speak volumes louder than words.
 
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It’s unfortunately quite common to see failures with the Hypex MP series modules. While they’re often praised for their affordability and performance-per-dollar, the reality is that these modules are heavily cost-optimized and do have their compromises.

In our experience, we’ve seen a significant number of MP module failures over the years, especially when compared to the more robust Hypex high-end offerings like the NCx500, NC500, NC1200 and NC2K. If most users saw the failure rates we’ve encountered with the MP series, they’d likely think twice before choosing them solely based on price.

The higher-end Hypex modules not only deliver better performance, but they’re also built to a much higher standard and have proven to be extremely reliable in the long run. They do cost more, but the improved longevity and stability more than justify the investment.

I thought Apollon Audio quantified this remark, to suggest it was earlier versions they had issues with?

We've seen no such 'significant numbers', except the usual/expected adverse conditions causing issues, and we've sold them since 2011.
Do you really think we would continue otherwise? (Don't answer that)
 
I guess it would be interesting to hear from the handful of manufacturers that are active on this forum, explaining how their NC252/NCx252 amps address the cooling needs and avoid being one of the 'questionable builds'. Whether justified or not, anyone researching this product will surely have doubts on the long term reliability based on the reports, so it may be worthwhile companies highlighting on their websites how their build deals with the potential issues.

I do find it interesting that @Apollon Audio - that has enjoyed some of the best reviews on this site and offers what appears to be a premium product, voluntarily admitted high failure rates in their build.
It is interesting that Hypex themselves have not addressed these issues, shared data or even officially declared the apparent improvement to the PCB flexing in the new model - which would be an indication that there was an issue with the previous version.
You are reading more into my comment than what was actually stated.

My remark was not about Apollon Audio builds being “questionable” in any way. It was a general observation about revision-related failure rates, something that is well known in electronics manufacturing. Early revisions of many modules, especially complex, all-in-one designs, tend to show higher failure rates compared to later, more mature revisions.

Specifically, I was referring to the Hypex MP series, which in our experience has shown a higher failure rate compared to Hypex’s higher-end offerings. This has nothing to do with the mechanical or thermal quality of our builds. Our assemblies are widely regarded as robust, conservative, and premium in terms of layout, grounding, cooling strategy, and component selection.

We have observed MP-series module failures:
  • In our own products
  • In professional, forced-air-cooled custom builds
  • In commercial products such as Bowers & Wilkins subwoofers
  • In Dynaudio subwoofers
  • In Hypex Fusion plate amplifiers (which are also force-cooled)
In other words, these failures were module-related, not build-related.

When you place the SMPS and the Class-D output stage on the same PCB, thermally coupling multiple high-stress components, the outcome is predictable: elevated internal temperatures and reduced long-term reliability. This is not unique to Hypex MP modules. Similar issues were well documented with early revisions of ICEpower 1200AS2 modules as well.

All-in-one modules offer clear advantages in compactness and ease of integration, but they inherently involve thermal compromises. Increased thermal density almost always correlates with shorter lifespan, this is basic reliability physics.

As for PCB flexing or revisions, manufacturers rarely publish detailed internal revision data unless absolutely necessary. The absence of a public statement does not imply the absence of an issue, nor does it imply that third-party builds are at fault.

To be absolutely clear:
  • Our comment was not an admission of build faults
  • It was a transparent, experience-based observation about specific module families
  • Apollon Audio builds have consistently demonstrated excellent reliability across a wide range of platforms and power levels
Transparency about module behavior, good or bad, is not a weakness. It is part of responsible engineering.
 
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