Correct, it's a block of anodised aluminium, TPA3255 one side and chassis the other. It's the exact solution Naim use on their amplifiers, only they use thermal compound both sides of the spreader and their chassis is 3mm thick so it works very well... This budget implementation is suboptimal but does now work after correctly applying compound. FYI It's not actually attached to the ribbon cable, just how the photo angle makes it appear. The ribbon cable is attached to the PCB and runs from there to the front panel, both ends of the ribbon cable were hot glued in place which made removal slightly more fiddly.
Yes, I started using a 36v 5A supply in place of the original 48v 5A. Quality doesn't seem very important, mine is a generic cheapie from Amazon but the sound quality is unaffected and there is no detectable added noise or hum etc.
I've not been inside an A80 but just looked on Google images and I agree with you, same problem but that means same solution, just use a 36v supply. The A80 also appears to use many electrolytic coupling caps, whether they affect the sound is endlessly debatable however it has been accepted good practice in higher quality consumer grade gear not to use them in the signal path since the early 80s making the A80 very unappealing to me.
I do intend to push on increasing the D1's long term reliability @48v. This will involve replacing the capacitor near the largest heat source (inductors) with something better, for example the UBY1J182MHL is rated up to 135c, has double the ripple rating and half the ESR of the factory installed Rubycon, it's essentially heaven sent for a Class D PVDD. I would also like to install a fan such as this:
View attachment 539085View attachment 539086
Installation would be simple as there is sufficient room, a local 5v rail and there is already ventilation with the Ampapa cutout, my only concern is noise... If I can hear the fan running at low volumes that would be a problem. Will have to experiment with resistor values to reach an equilibrium between sufficient heat extraction and noise level.