Hello all. I picked up a set of these stock Pioneers from Goodwill a few months back then later discovered this mod. It seemed like a great entry point into electronics soldering and deepening my understanding of speaker design and tech. Fast forward to now and I've just completed my 3rd Dennis Murphy modded speaker and thought I'd share some pics and insights from my journey.
I had zero soldering experience, but my dad was in town and waaaaay back in the day he was a broadcast engineer so he was able to give me a crash course in the fundamentals of soldering and reading electronics diagrams. After getting an iron, desolder wick and other accoutrements, I did a few practice passes desoldering and soldering components from a defunct DVD player (managed to cut my hand up pretty good while at it, those machined frames are no joke!). My old man gave an approving nod and I got to work.
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I used the Audiokarma guide as my main source of information. I used a different perf board though which took a little trial and error with correct mounting of components. I used the exact same layout from the Audiokarma guide though.
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The board I had didn't have a dedicated ground run so I had to run my own ground wires. I designated row and columns 0 the ground line path.
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And the completed cross over in place.
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Results were excellent. Mono A/B testing between stock and the mod I observed a much smoother, clearer, and "spacious" sound. I thought the stock speakers sounded great (still do) but the mod does bring them remarkably closer to my main speakers (pair of Energy RC-10 bookshelf speakers) especially in the treble region. The second speaker was completed in about half the time as the first.
Today I completed a 3rd speaker, driven largely by the fun of it and vague machinations of maybe building out a full home theater setup for our living room, doing some custom refinishing work, or maybe just selling a modded pair.
One interesting observation with the third speaker was that there was a lot more internal dampening material. Both much thicker and running the full height of the speaker cabin woofer to tweeter. This speaker was dated October 2019 while the first pair were dated April 2015. I ended up pushing all the excess batting of the woofer up to the tweeter area so this unit has a lot more filler material and I can maaaaybe detect a slight difference because of it? I'd wager any difference would measure for the positive, or I at least choose to believe that. I do wonder what other little differences there could be with later runs of this speaker. One big plus was there was FAR LESS contact cement on the cross over, like 75% less. It made removal and clean up so much easier and faster (as did the 99% Iso. Alcohol, at least twice as effective vs the 91% I used the first time).
This time around I applied some Kapton tape to the exposed solder joints within the sandwiched board interior. I also used some additional hot glue, color matched wiring, and did more rigorous solder cleanup/flux removal. It's probably overkill but if there is a chance I end up selling a pair of these I want to feel confident that I did the best work I could on them.
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I didn't get a good picture of the extra batting but here you can see some of the excess I pushed up into the tweeter area.
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Today's speaker, looking and sounding great.
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At this point I have parts and speakers to do two more. Maybe I'll put together a little build guide video. I'm also eyeing picking up a center and potentially even a pair of the FS52 towers to mod. I've gathered the details for modding the center channel but couldn't find much hard info/diagrams for the towers. I emailed Dennis about them this morning.
Anyways, this has been fun. Thanks everyone for all the useful information and discussion on this. It's been a great hobby to get into.