Questions I have having read the thread through as someone who is at the very beginning of re-cabineting their drivers and eventually going active (maybe):
1. What is the actual delineation point for a speaker to be considered active? Is it that the drivers are constantly being monitored/modified (via active cross-overs/DSP? Or that the can be monitored/modified?
A speaker is active if the crossover(s) are at line level, feeding multiple amp channels, with each amp channel going to a separate driver section.
A speaker is passive if one amp channel's high level output feeds crossover(s), that split the output to multiple drivers.
Active line level crossovers may be analog or digital. Digital may be divided into IIR or FIR. FIR may be used as either linear phase, or IIR replication (and mixed phase in more advanced implementations)
2. Are there other measurements out there of the differences in drivers in the same cabinet?
Would be nice to see more of them.
3. Is there any data out there for failure rates due to vibration? I had been planning to put plate amps in the cabinet, but now am considering DIY external.
Not that i know of.
fwiw, I'm not a fan of plate amps, but not due to reliability concerns.
I built a few speakers using miniDSP PWR-ICE250's. They were a pain in the butt to fit into a speaker where the speaker stays sealed, and the plate amp has adequate ventilation for cooling. I guess all plate amps share this problem to various degrees.
A speaker with an internal plate amp ties up the plate amp and its processing, not allowing experimentation with other DIY speaker builds.... unless of course you're willing to ditch the speaker you just built with the embedded plate amp.
Also, I've found as my measuring and processing skills have improved, my desire for more capable DSPs has grown. It's much easier to upgrade an external processor than contemplate plate amp changes. Plus I've had changing amplifier needs.
If a plate amp project is truly a 'build once and I'm done' type project...then maybe. But i think i'd still rather have external.....