First. Hello and welcome to ASR audiodog.
Without a sub-bass speaker driver that itself has low distortion, there is not much to do. Plus if it's a ported subwoofer to have a port that doesn't create a lot of resonance and huffing and puffing.
Several sub bass drivers that share the task increase the SPL and get lower distortion, at higher volumes, than with one driver. It might go without saying, but I'll mention it anyway. That's if we're talking about the same driver, which in itself should have low distortion.
As far as I know, this type of placement of two sub-bass drivers can reduce second order harmonic distortion:

Some nonlinearities are canceled in this way. Same thing with isobaric, for example saucer push pull configuration:
Note, take it with a pinch of salt. I'm not entirely sure if it works that way. Or much reduced distortion with that configuration.If I remember correctly, it is covered in this thread:
Subwoofers with dual opposed drivers are increasingly popular, witness B&W, Kef and now also SVS. I have two subwoofers, one a B&W PV1d with dual opposed 8 inch drivers and the other a more recently prurchased and much cheaper KEF Kube8b with one 8 inch driver. Not surprisingly the PV1d goes...
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Then there's the matter of when you hear sub-bass distortion. We are generally more insensitive to distortion in the lowest frequency ranges.
I don't know where you experiences the distortion level of that annoyance is. However, I suspect if you got used to really good low-distortion subwoofers, you won't want to go back to some that aren't so good. The same thing also applies, of course, to the speakers.
More subwoofers usually make it easier to deal with the troublesome room modes that are always there. These room modes create audible effects with fluctuations of 10-15 dB in FR.Fixing a better FR is then done via a combination of the placement of subwoofers and EQ. Fixing it with physical means, absorbents, acoustically is not the easiest thing to do. Or rather, a lot is required, which then takes up space in a combined listening room/living room. In a pure studio, it's another matter if the whole room is filled with lots of absorbents, but few people want it like that in a combined living room, listening room.
Finally, a tip.General interesting information about subwoofers by the master himself can be found in the thread below. Page 20, #381:
Thread is locked temporarily to prep for major surgery to move off topic content to a new thread.
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