I was doing a little bit of research on this subject and came across this paper by Alex Voishvillo** of Harman.
[**Among the various accomplishments of Dr. Voishvillo, IMHO one may be particular noteworthy to ASRers is that Dr. Voishvillo is the designer of the dual-diaphragm/dual-voicecoil D2 compression tweeter of the JBL M2 speakers.
Reference]
The paper is a good introduction to nonlinear distortions of loudspeakers and loudspeaker drivers.
PDF | Research of the audibility of loudspeaker nonlinear distortion has not shown good correlation between traditionally used metrics (harmonics and... | Find, read and cite all the research you need on ResearchGate
www.researchgate.net
Interesting tidbits from his paper was that in 1929 it was already known that intermod distortions are more important than harmonics.
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Another one is that clean hard clipped music at 22.6% THD is quite tolerable, whilst, at merely ~1/10 magnitude, 2.9% THD cross-over distortion (when measured with a sine tone at a particular amplitude) was not.
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For electronics, this old paper from Richard Cabot (formerly of Audio Precision) is also quite informative.